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Документ Simulation of hydrodynamic phenomena in valve feeders of adaptronic modules for dosing liquid products(2024) Gavva, Oleksandr; Kryvoplias-Volodina, Liudmyla; Dolomakin, Yuriy; Kulyk, Nataliya; Kokhan, AntonRational geometric and hydrodynamic parameters of valve feeders of adaptron modules for dosing liquid food products in automatic packaging machines are determined. Materials and methods. The study of hydrodynamic phenomena based on the simulation modeling of the feeder operation with liquid media, the physical and mechanical characteristics of which are close to Newtonian liquids, was conducted. A feeder with a conical valve and purified drinking water were used in the study. The feeder throughput was 500 cm3/s; the internal diameter of the drain nozzle was 20 mm. Results and discussion. To ensure the continuous flow, minimum overall dimensions of the feeder, and the possibility of regulation by changing the throughput of the feeder nozzle according to a given law, the angle at the base of the cone should be within 50–60°, and the length of the saddle base 20–25 mm. During the movement of the liquid in the valve feeder, three negative factors affecting the parallel laminar movement of the liquid were found: (a)reverse movement of the liquid when it comes into contact with the surface of the base of the valve cone; (b) turbulence cells at the entrance of the liquid into the valve channel, and (c) the tubular form of the liquid flow in the nozzle. These negative factors can be eliminated by using a ball-conical valve with a truncated top. To eliminate turbulence cells in the valve feeder, counter-current movement of liquid, and tubular flow of liquid in the nozzle, it was proposed to make the valve in the form of a conical-spherical shape with a cut-off cone top, and also to extend the inner surface of the seat to the inner surface of the measuring cylinder of the feeder. Under such conditions, a parallel flow of liquid is ensured, which contributes to the accuracy of dose formation and the duration of product storage. Conclusions. The design of the valve in the form of a conically spherical figure with a cut-off cone top according to the provided recommendations allows eliminating the centers of turbulence in the movement of liquid products in the valve feeder.Документ Architecture of hybrid mechatronic dosing and packing module of packaging machine based on qualitative analysis(2023) Gavva, Oleksandr M.; Kryvoplias-Volodina, Liudmyla; Marynin, Andriy; Tokarchuk, Serhii; Blazhenko, Serhii; Volodin, OleksandrA qualitative analysis of the process of packaging liquid products (non-carbonated drinking water) using the example of a hybrid mechatronic dosing and packaging module was performed. The computer model of the mechatronic module is described by the basic operators of the Simulink program, taking into account the differential equations for changing the technological parameters of liquid dosing and the accepted initial and boundary conditions of the process. The modes of operation of the hybrid mechatronic dosing and packaging module are programmed using the driver. The boundary conditions of the process of formation and extrusion of the dose of the product are taken into account. The control system of the module is arranged on the principle of feedback and a sharp change in pressure in the portion receiver (from excess, within 3 bars to rarefaction up to –850 mbar). The analysis of individual stages of the dosing process is described, followed by the elaboration of accepted assumptions. During the tests of the computer model of the hybrid mechatronic dosing and packaging module, the accuracy of repetitions of dose formation was determined within ±0.22 % and 0.9 % of the set value of the dose mass of 50…200 ml. An experimental bench was designed, which could provide an opportunity to check the results obtained from the computer model. The research results would allow using digital control and measuring equipment to check the accuracy of dosing of the product from 50 ml to 200 ml. In the course of computer simulation, the effects of the given parameters of the dosing process on the accuracy of the product dose formation were determined, as well as the laws of the necessary distribution of compressed air pressure were formed to maintain the given productivity. The research results could make it possible to improve the designs of liquid product dosing modules and to determine the input parameters for field studies.Документ Methodology of synthesis of packing machines for food products based on multicriterial analysis(2020) Kryvoplias-Volodina, Liudmyla; Gavva, Oleksandr M.; Derenivska, Anastasiia; Volodin, OleksandrThe complex of technical means for optimization synthesis of assembling of a packing machine of separate functional modules has been developed. The method of synthesis of a packing machine, based on criterial assessment of separate functional modules (FM), combined by two main assessment groups, has been offered. FM may be selected and calculated by the program of consumption, based on the overall equipment effectiveness (OEE) criterion. An example of synthesis, based on the offered method, takes into account variants of choice of ready functional modules, based on the hierarchic structure of a module of roll packing material supply. The method takes into account the systemic approach to analysis of equipment constructions for packing fine-piece and piece food products in a consumption package. The synthesis of FM assembling as conceptual models, abstract ones, reflecting the construction structure and connections between separate elements – functional devices (FD) – has been offered. Розроблено комплекс технічних засобів оптимізації синтезу компонування пакувальної машини з окремих функціональних модулів. Запропоновано метод синтезу пакувальної машини на основі критеріальної оцінки окремих функціональних модулів (ФМ), об'єднаних двома основними групами оцінювання. ФМ може бути обраний і розрахований відповідно до загального критерію ефективності обладнання (ОЕЕ). Приклад синтезу, заснований на запропонованому методі, враховує варіанти вибору готових функціональних модулів, виходячи з ієрархічної структури модуля подачі рулонного пакувального матеріалу. Метод враховує системний підхід до аналізу конструкцій обладнання для упаковки сипких і штучних харчових продуктів в споживчу упаковку. Запропоновано синтез ФМ-збірки як концептуальних моделей, абстрактних, що відображають структуру конструкції та зв'язки між окремими елементами - функціональними пристроями (ФП).Документ Synthesis of precision dosing systems for liquid products based on electropneumatic complexes(2021) Gavva, Oleksandr M.; Kryvoplias-Volodina, Liudmyla; Blazhenko, Serhii; Tokarchuk, Serhii; Derenivska, AnastasiiaThis paper reports the construction of a mathe-matical model for the process of dosing liquid foods (non-carbonated drinking water). The model takes into consideration the differential equations of chang-es in the kinematic parameters of the liquid in a dos-ing device's channels and the corresponding accept-ed initial and boundary conditions of the process. The boundary conditions account for the influence of soft-ware-defined airlift dosing modes using the driver and the geometry of the product pipeline. The current's value measured in mA (with an accuracy of 0.001 mA) relative to the standard scale Imin is Imax=4...20 mA.Individual stages of the dosing process were ana-lytically described, followed by the analysis of sepa-rate stages and accepted assumptions.The accuracy achieved when testing the experi-mental sample of the dispenser, with the repetition of the dose displacement process, ranged between 0.35 % and 0.8 %. The reported results are related to the established dosage weight of 50 ml when changing the initial level of liquid in the tank of the dosing feeder by 10 mm.An experimental bench has been proposed for investigating the functional mechatronic dosing mod-ule under the software-defined modes to form and discharge a dose of the product. The bench operates based on proportional feedback elements (4–20 mA) for step and sinusoidal pressure control laws in the dosing device.The control model with working dosing modes has been substantiated. The control models built are based on proportional elements and feedback.During the physical and mathematical modeling, the influence of individual parameters on the accuracy of the product dose formation was determined; ways to ensure the necessary distribution of compressed air pressure, subject to the specified productivity of the dosing feeder, were defined. The study results make it possible to improve the operation of precision dosing systems for liquid products based on electro-pneumat-ic complexes.Документ Practical aspects modeling of air conveying modes for small–piece food products(2020) Kryvoplias-Volodina, Liudmyla; Gavva, Oleksandr M.; Yakymchuk, Nikolai; Derenivska, Anastasiia; Hnativ, Taras; Valiulin, HennadiiA mathematical and physical model of the critical pneumatic conveying modes has been developed to ensure the calculation and construction of pneumatic product pipelines of continuous operation. The model takes into consideration the technological conditions of gas suspension movement; the laws of movement of individual fine particles, accounting for their impact interaction and decompression, as well as the actual boundary conditions for a food product movement. The parameters of the zone of dynamic destruction of the layer of a small-piece food product by impact airwave were experimentally studied; the results of the calculation have been compared with the experimental data. The process of managing critical pneumatic conveying modes has been theoretically described, based on the proportional elements and feedback (a current loop of 4‒20 mA); the process of destruction of the cluster of products by airwave and controlled decompression has been studied. The process of pneumatic conveying of a small-piece product at the experimental bench system has been examined. As well as the process of moving the material in the product pipeline, which is controlled by compressed air pulses, to maintain the modes of operation. The following has been established: pressure losses caused by the movement of clean air; additional pressure losses resulting from the movement of the material; the loss of pressure required for transporting in a suspended state on a vertical stretch. A model has been developed to calculate the coordinates of a product particle when it collides with the inner surface of the product pipeline, as well as a change in its kinematic characteristics. The developed model makes it possible to determine the rational modes of pneumatic conveying and possible energy costs in the processing of various small-piece materials. The rational pneumatic conveying regimes have been determined, as well as possible energy costs in the processing of small-piece materials. As the time of supplying compressed air in the product pipeline increases, the number of product particles reaches a maximum in the range of 0.1...0.2 s. The compressed air flow rate, depending on the value of inlet mainline pressure P (0.1…0.3 MPa), is 80…160 (Nl/min). A general approach to the modeling of pneumatic conveying systems has been proposed